China Katd…Series Shaft Input Helical-Bevel Gear with Hollow Shaft Reducer gear ratio calculator

Merchandise Description

 

Merchandise Description

 

Product Description

-K Collection Helical Bevel Gearbox

Merchandise Attributes
one. Enter method: Coupled motor, belted motor, input shaft or connection flange.
2. Output: Right angle
three. Compact framework. Rigid tooth face. Carrying greater torque, higher loading potential.
4.Large precision equipment, making sure the device to run stably, sleek transmission.
5. Low sounds, lengthy lifespan. Large overlap coefficient, abrasion resistant.

 

Solution Parameters

one. Technical data

Size 38 48 58 68 78 88 98 108 128 158 168 188
Structure K      KA           KF          KAF        KAZ          KAT           KAB                        
Input energy rating(kw) .18~three .18~3 .eighteen~5.five .18~5.five .37~11 .seventy five~22 one.3~30 three~forty five 7.5~90 11~one hundred sixty 11~two hundred eighteen.5~two hundred
Ratio 5.36~
106.38
5.81~
131.87
6.57~
one hundred forty five.15
7.14~4
4.seventy nine
seven.22~
192.eighteen
7.19~
197.27
8.ninety five~
a hundred seventy five.47
8.74~
141.ninety three
eight.68~
146.07
twelve.66~
150.03
seventeen.35~
164.forty four
17.97~
178.37
Highest Torque(N.m) two hundred four hundred 600 820 1550 2770 4300 8000 13000 18000 32000 50000
Weight 11 20 27 33 57 85 130 250 380 610 1015 1700

2: Design choice
 

K series gear units are available in the following designs
KAZ..Y.. Limited-flange-mounted helical-bevel equipment models with hollow shaft
K…Y… Foot-mounted helical-bevel equipment models with strong shaft
KAT…Y… Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y… Foot-mounted helical-bevel equipment models with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S… Shaft enter helical-bevel equipment models
KA…Y… Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y… Combinatorial helical-bevel equipment models
KF…Y… Flange-mounted helical-bevel gear units with sound shaft
KA(K, KF ,KAF ,KAZ)S…R… Shaft enter combinatorial helical-bevel gear units
KAF…Y… Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y… When equipping the user’s motor or the unique 1 ,the flange is necessary to be linked

Components Info Sheet

 

Housing content

Grey Cast iron

Housing hardness

HBS163~255

Equipment material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Equipment main hardness

HRC33~forty eight

Input / Output shaft material

40Cr alloy steel

Enter / Output shaft hardness

HRC32~36

Machining precision of gears

exact grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Warmth treatment

tempering, cementiting, quenching, normalizing, and so forth.

Performance

94%~ninety six% (is dependent on the transmission phase)

Noise (MAX)

sixty~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Model of bearings

China top model bearing, HRB/LYC/ZWZ/C&U. Or other brand names requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other makes requested

 

In depth Pictures

 

 

Our method of production

Our product line

 

Company Profile

 

Organization Profile

Bode  was launched in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 specialist producer and exporter, we have much more than 17 years’ experience in R & D of worm reducer, equipment reducer, gearbox , AC motor and relative spare components. We have factory with innovative generation and test gear, the strong advancement of staff and creating capability offer you our clients with substantial good quality merchandise. Our items broadly served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, drugs, wooden and so forth. Main marketplaces: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to request us any queries, great supply constantly for you for long time period organization.

FAQ

Q1: Are you buying and selling company or company?
A: We are manufacturing facility.

Q2: What sorts of gearbox can you produce for us?
A: Primary products of our company: R, S, K, F collection helical-tooth reducer, RV sequence worm gear reducer,H Collection Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as for each custom drawing?
A: Indeed, we offer custom-made support for customers.

Q4: Can we buy 1 personal computer of every single product for good quality tests?
A: Yes, we are glad to accept demo buy for top quality screening.

Q5: What info shall we give before positioning a obtain buy?
A:  a) Sort of the gearbox, ratio, enter and output sort, enter flange, mounting situation, and motor informationetc.
     b) Housing colour.
     c) Buy amount.
     d) Other specific specifications.

Q6: How prolonged is your delivery time?
A: Normally it is 5-ten days if the items are in stock. or it is fifteen-20 times if the items are not in stock.

Q7: What is your conditions of payment ?
A: 30% Advance payment by T/T following signing the contract.70% before shipping and delivery

If you are interested in our product, welcome to contact with us.
Our crew will do our ideal to meet up with your want 🙂 
 

 

US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98 108 128 158 168 188
Structure K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw) 0.18~3 0.18~3 0.18~5.5 0.18~5.5 0.37~11 0.75~22 1.3~30 3~45 7.5~90 11~160 11~200 18.5~200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~4
4.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~
164.44
17.97~
178.37
Maximum Torque(N.m) 200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000
Weight 11 20 27 33 57 85 130 250 380 610 1015 1700

###

K series gear units are available in the following designs
KAZ..Y.. Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y… Foot-mounted helical-bevel gear units with solid shaft
KAT…Y… Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y… Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S… Shaft input helical-bevel gear units
KA…Y… Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y… Combinatorial helical-bevel gear units
KF…Y… Flange-mounted helical-bevel gear units with solid shaft
KA(K, KF ,KAF ,KAZ)S…R… Shaft input combinatorial helical-bevel gear units
KAF…Y… Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y… When equipping the user’s motor or the special one ,the flange is required to be connected

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested
US $90-5,500
/ Piece
|
1 Piece

(Min. Order)

###

Application: Motor, Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Three-Step

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Size 38 48 58 68 78 88 98 108 128 158 168 188
Structure K      KA           KF          KAF        KAZ          KAT           KAB                        
Input power rating(kw) 0.18~3 0.18~3 0.18~5.5 0.18~5.5 0.37~11 0.75~22 1.3~30 3~45 7.5~90 11~160 11~200 18.5~200
Ratio 5.36~
106.38
5.81~
131.87
6.57~
145.15
7.14~4
4.79
7.22~
192.18
7.19~
197.27
8.95~
175.47
8.74~
141.93
8.68~
146.07
12.66~
150.03
17.35~
164.44
17.97~
178.37
Maximum Torque(N.m) 200 400 600 820 1550 2770 4300 8000 13000 18000 32000 50000
Weight 11 20 27 33 57 85 130 250 380 610 1015 1700

###

K series gear units are available in the following designs
KAZ..Y.. Short-flange-mounted helical-bevel gear units with hollow shaft
K…Y… Foot-mounted helical-bevel gear units with solid shaft
KAT…Y… Torque-arm-mounted helical-bevel gear units with hollow shaft
KAB…Y… Foot-mounted helical-bevel gear units with hollow shaft
K(KF,KA,KAF,KAB,KAZ)S… Shaft input helical-bevel gear units
KA…Y… Helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)R..Y… Combinatorial helical-bevel gear units
KF…Y… Flange-mounted helical-bevel gear units with solid shaft
KA(K, KF ,KAF ,KAZ)S…R… Shaft input combinatorial helical-bevel gear units
KAF…Y… Flange-mounted helical-bevel gear units with hollow shaft
KA(K, KF ,KAF, KAB ,KAZ)…Y… When equipping the user’s motor or the special one ,the flange is required to be connected

###

Housing material
Grey Cast iron
Housing hardness
HBS163~255
Gear material
20CrMnTi alloy steel
Surface hardness of gears
HRC58°~62 °
Gear core hardness
HRC33~48
Input / Output shaft material
40Cr alloy steel
Input / Output shaft hardness
HRC32~36
Machining precision of gears
accurate grinding, 6~5 Grade
Lubricating oil
GB L-CKC220-460, Shell Omala220-460
Heat treatment
tempering, cementiting, quenching, normalizing, etc.
Efficiency
94%~96% (depends on the transmission stage)
Noise (MAX)
60~68dB
Temp. rise (MAX)
40°C
Temp. rise (Oil)(MAX)
50°C
Vibration
≤20µm
Backlash
≤20Arcmin
Brand of bearings
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.
Brand of oil seal
NAK — Taiwan or other brands requested

Types of Miter Gears

The different types of miter gears include Hypoid, Crown, and Spiral. To learn more, read on. In addition, you’ll learn about their differences and similarities. This article will provide an overview of the different types of miter gears. You can also choose the type that fits your needs by using the guide below. After you’ve read it, you’ll know how to use them in your project. You’ll also learn how to pair them up by hand, which is particularly useful if you’re working on a mechanical component.
gear

Bevel gears

Bevel and miter gears are both used to connect two shafts that have different axes. In most cases, these gears are used at right angles. The pitch cone of a bevel gear has the same shape as that of a spur gear, except the tooth profile is slightly tapered and has variable depth. The pinions of a bevel gear are normally straight, but can be curved or skew-shaped. They can also have an offset crown wheel with straight teeth relative to the axis.
In addition to their industrial applications, miter gears are found in agriculture, bottling, printing, and various industrial sectors. They are used in coal mining, oil exploration, and chemical processes. They are an important part of conveyors, elevators, kilns, and more. In fact, miter gears are often used in machine tools, like forklifts and jigsaws.
When considering which gear is right for a certain application, you’ll need to think about the application and the design goals. For example, you’ll want to know the maximum load that the gear can carry. You can use computer simulation programs to determine the exact torque required for a specific application. Miter gears are bevel gears that are geared on a single axis, not two.
To calculate the torque required for a particular application, you’ll need to know the MA of each bevel gear. Fortunately, you can now do so with CZPT. With the help of this software, you can generate 3D models of spiral bevel gears. Once you’ve created your model, you can then machine it. This can make your job much easier! And it’s fun!
In terms of manufacturing, straight bevel gears are the easiest to produce. The earliest method for this type of gear is a planer with an indexing head. Since the development of CNC machining, however, more effective manufacturing methods have been developed. These include CZPT, Revacycle, and Coniflex systems. The CZPT uses the Revacycle system. You can also use a CNC mill to manufacture spiral bevel gears.
gear

Hypoid bevel gears

When it comes to designing hypoid bevel gears for miter and other kinds of gears, there are several important parameters to consider. In order to produce high-quality gearings, the mounting distance between the gear teeth and the pinion must be within a predefined tolerance range. In other words, the mounting distance between the gear teeth and pinion must be 0.05 mm or less.
To make this possible, the hypoid bevel gearset mesh is designed to involve sliding action. The result is a quiet transmission. It also means that higher speeds are possible without increasing noise levels. In comparison, bevel gears tend to be noisy at high speeds. For these reasons, the hypoid gearset is the most efficient way to build miter gears. However, it’s important to keep in mind that hypoid gears are not for every application.
Hypoid bevel gears are analogous to spiral bevels, but they don’t have intersecting axes. Because of this, they can produce larger pinions with smooth engagement. Crown bevel gears, on the other hand, have a 90-degree pitch and parallel teeth. Their geometry and pitch is unique, and they have particular geometrical properties. There are different ways to express pitch. The diametral pitch is the number of teeth, while circumferential measurement is called the circumference.
The face-milling method is another technique used for the manufacture of hypoid and spiral bevel gears. Face-milling allows gears to be ground for high accuracy and surface finish. It also allows for the elimination of heat treatment and facilitates the creation of predesigned ease-off topographies. Face-milling increases mechanical resistance by as much as 20%. It also reduces noise levels.
The ANSI/AGMA/ISO standards for geometric dimensioning differ from the best practices for manufacturing hypoid and bevel gears. The violation of common datum surfaces leads to a number of geometrical dimensioning issues. Moreover, hypoid gears need to be designed to incorporate the base pitches of the mating pinion and the hypoid bevel gear. This is not possible without knowing the base pitch of the gear and the mating pinion.

Crown bevel gears

When choosing crown bevels for a miter gear, you will need to consider a number of factors. Specifically, you will need to know the ratio of the tooth load to the bevel gear pitch radius. This will help you choose a bevel gear that possesses the right amount of excitation and load capacity. Crown bevels are also known as helical gears, which are a combination of two bevel gear types.
These bevel gears differ from spiral bevels because the bevels are not intersected. This gives you the flexibility of using a larger pinion and smoother engagement. Crown bevel gears are also named for their different tooth portions: the toe, or the part of the gear closest to the bore, and the heel, or the outermost diameter. The tooth height is smaller at the toe than it is at the heel, but the height of the gear is the same at both places.
Crown bevel gears are cylindrical, with teeth that are angled at an angle. They have a 1:1 gear ratio and are used for miter gears and spur gears. Crown bevel gears have a tooth profile that is the same as spur gears but is slightly narrower at the tip, giving them superior quietness. Crown bevel gears for miter gears can be made with an offset pinion.
There are many other options available when choosing a Crown bevel gear for miter gears. The material used for the gears can vary from plastics to pre-hardened alloys. If you are concerned with the material’s strength, you can choose a pre-hardened alloy with a 32-35 Rc hardness. This alloy also has the advantage of being more durable than plastic. In addition to being stronger, crown bevel gears are also easier to lubricate.
Crown bevel gears for miter gears are similar to spiral bevels. However, they have a hyperbolic, not conical, pitch surface. The pinion is often offset above or below the center of the gear, which allows for a larger diameter. Crown bevel gears for miter gears are typically larger than hypoid gears. The hypoid gear is commonly used in automobile rear axles. They are useful when the angle of rotation is 90 degrees. And they can be used for 1:1 ratios.
gear

Spiral miter gears

Spiral bevel gears are produced by machining the face surface of the teeth. The process follows the Hertz theory of elastic contact, where the dislocations are equivalent to small significant dimensions of the contact area and the relative radii of curvature. This method assumes that the surfaces are parallel and that the strains are small. Moreover, it can reduce noise. This makes spiral bevel gears an ideal choice for high-speed applications.
The precision machining of CZPT spiral miter gears reduces backlash. They feature adjustable locking nuts that can precisely adjust the spacing between the gear teeth. The result is reduced backlash and maximum drive life. In addition, these gears are flexible enough to accommodate design changes late in the production process, reducing risk for OEMs and increasing efficiency and productivity. The advantages of spiral miter gears are outlined below.
Spiral bevel gears also have many advantages. The most obvious of these advantages is that they have large-diameter shafts. The larger shaft size allows for a larger diameter gear, but this means a larger gear housing. In turn, this reduces ground clearance, interior space, and weight. It also makes the drive axle gear larger, which reduces ground clearance and interior space. Spiral bevel gears are more efficient than spiral bevel gears, but it may be harder to find the right size for your application.
Another benefit of spiral miter gears is their small size. For the same amount of power, a spiral miter gear is smaller than a straight cut miter gear. Moreover, spiral bevel gears are less likely to bend or pit. They also have higher precision properties. They are suitable for secondary operations. Spiral miter gears are more durable than straight cut ones and can operate at higher speeds.
A key feature of spiral miter gears is their ability to resist wear and tear. Because they are constantly being deformed, they tend to crack in a way that increases their wear and tear. The result is a harder gear with a more contoured grain flow. But it is possible to restore the quality of your gear through proper maintenance. If you have a machine, it would be in your best interest to replace worn parts if they aren’t functioning as they should.

China Katd...Series Shaft Input Helical-Bevel Gear with Hollow Shaft Reducer     gear ratio calculatorChina Katd...Series Shaft Input Helical-Bevel Gear with Hollow Shaft Reducer     gear ratio calculator
editor by czh 2023-01-07